Cost Savings from Replacing Sodium Sulphate Filler Masterbatch
A chemical company was facing high raw material costs while using a 2000 mesh sodium sulfate filler masterbatch with a 20% loading rate. By collaborating with us, the customer switched to our 3000 mesh sodium sulfate filler masterbatch and increased the loading rate to 25%. This adjustment led to a $35 per ton reduction in raw material costs.
Key Changes
Higher Mesh Size: The 3000 mesh sodium sulfate filler masterbatch offers higher filling efficiency, reducing material volume and improving production efficiency.
Increased Loading Rate: The loading rate was increased from 20% to 25%, reducing reliance on more expensive raw materials.
Cost Savings: The combination of optimized filling rate and more efficient filler masterbatch led to a $35 per ton reduction in raw material costs.
Customer Feedback
The customer was highly satisfied with the adjustment, noting significant cost savings and improved production efficiency. They plan to expand the use of this solution in the future.
Conclusion
By switching to a 3000 mesh sodium sulfate filler masterbatch and increasing the loading rate, the customer successfully reduced production costs, demonstrating the economic benefits of material optimization.
